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Industrial Automation and Control Systems Contents

Course Contents

Sl No Module Sessions Labs
1.

Supervision Control and Data Acquisition. SCADA

  • Introductioon to SCADA
  • Creating new SCADA project
  • Creating and editing elementary graphic display
  • Attaching controls to graphic objects
  • Real time and Historical Trends
  • Using alarm and events
  • Building tag data basis and expressions
  • Creating and testing runtime applications
  • Applications of Scripts
  • Communication with PLC
  • Communication with Excel
4 20
2.

Relevancy with ME/Mechatronics

  • The 3rd Dimention
  • Why 3rd Dimention
  • The conventions of CAD(plan viwe, right hand rule)
  • Co-ordinate system for 3D
  • Types of 3D models
  • Construction of a wireframe model
  • Viewing a 3D model in CAD (Vpoint, DDV point, Dview, 3Dorbit)
  • Concept of elevation and thickness
  • 3D Surfaces (3D primitives)
2 1
3.

Programmable Logic Controller. PLC

  • Digital electronics basics
  • PLC Fundamentals
  • PLC hardware and architecture
  • Programming languages
    • ​Ladder Logic Language
    • Sequential Flow Control
    • Functional Block Diagram
    • Statement Lists
    • Instruction Lists
  • ​Sourcing and sinking concepts
  • Underatanding Memory management
  • Underatanding Analog and Digital Signals
  • Wiring Field Devices to PLC
  • Introduction to PLC programming software
  • Creating new applications, addressing
  • Basic programming instructions
  • Advanced instructions
  • Upload / Down;load Monitoring
  • Forcing of IOs
  • Knowledge of Pressure, flow
  • Fault finding / troubleshooting and documentation
  • Communication with SCADA software
12 24
4.

Human Machine Interface. HMI

  • Introduction to HMI, use and benefits
  • HMI IO concept and wiring
  • Understanding analog and digital signals
  • Basic programming instructions
  • Program simulations
  • Creating applications and tags
  • Downloading and Uploading programs
  • Creating alarm messages
  • Communication with PLC
  • Fault diagnostics / troubleshooting
2 3
5.

Distribution Control System. DCS

  • Introduction to DCS
  • Architecture of DCS
  • Scope of DCS in the field of Automation
  • Networking of Automation Stations
  • Looping of power and data bus for various automation
  • Common addresing and sharing of IO channels of automation stations
  • Procesor, IO modules, , communications, bus redundancy
  • Difference between PLC and DCS applications
  • Advantages of DCS over PLC
2 2
6.

Motion Control (Devices and Motors)

  • Principles of AC Drives
  • Principle of variable frequency drive
  • Selection criteria for VFDs
  • parameter programming
  • Principle of Induction motors
  • Speed Control Methods
  • Selection Criteria for Drives, Speed/Torque
  • Romote and Local operations of drives
  • Application oriented - case study
  • Motor starters: DOL, star-delta, Auto Transfermers
  • Benefits of AC drives over conventional starters (DOL & start-delta)
  • Motor controlled circuits, interlocking circuits
  • Parameter Programming
  • Designing of drive control panels
  • Communication between drives, PLC and SCADA.
5 5
7.

Process and Field Instrumentation

  • Basic control systems
  • Transmitters / sensors used in industrial applications
  • Position sensor, photoelectric, proximity, encoders (working pronciple, types, selection guidelines)
  • Tempreture measuring. (RTD, thermocouple, thermisters). Working principle, types and selection
  • Flow Measurements. Working principle, types and selection guidelines
  • Pressure measurement. Working Principles, types
  • level measurements. Working principle, types
  • Load management. Load cell
  • Solonoid valves, control valves, smart transmitters
  • Instrument Transmitters (CT, PT)
  • Process control basics, closed and open loop controls
  • Process controllers (on & off PID)
  • Different types of transducers
  • Indications ammeter, volt-meter, PF and KW etc
  • General Protections
3 3
8.

Panel Design

  • Introductions to switches gears and accessories
  • Basice of control and power drawings
  • General Protection Involved in Panels
  • Load Management (connected load, running load, load factor)
  • Indications (ammeter, volt meter, PF & KW meter etc)
  • Electrical Protections
  • Prpperation for Power and Control Circuits
  • Basics of Control and Power Wiring
  • Switchgear Solutions
  • Panels
  • Classification of Panels
  • Wire and Bus Bar Selections
  • Protection and Wiring Guidelines
  • Knowledge of general accessories used in panels
  • Maintenance and Troubleshooting of control circuits in live panels
5 11
9.

Auto-CAD

  • Computer and AutoCAD basics
  • AutoCAD, electrical design concepts
  • User Interfaces
  • Project Management
  • Schematic Drafting
  • Editing Tools
  • Schematis Reports
  • Schematic Symbols
  • Part Catelogues
  • Programmable Logic Controllers
  • Panal Layouts
  • How to Creat @D Drawings with all features included
  • Layers hatches and Dimentions
  • Designing Poer and Control Drawings through AutoCAD 
4 15
       

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